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Robo Quilter | Vertical

Vertical Comforter Quilting Machine

ABM Robo Quilter

 

Robo-Quilter Single Needle Quitling Machine

  • The world's first fully automatic vertical quilting machine.

  • The State of the art Robo Quilter uses only 1/6 of the floor space of a conventional panel quilter. 

  • Expect to save 80% of floor space.

  • Reduce labor cost by 75%.

  • Increase production by 25%.

 

 

Features & Benefits

  • The sewing head is a full computer controlled quilting system capable of sewing any pattern on your product.
  • A color touch screen user interface with an advanced computer processor allows for user friendly operation.
  • The automatic bobbin changer is complete with two quick-change carousels that hold up to 8 bobbins each. This enable the operator to run multiple machines with less down time wasted during bobbin changes.

 

Fully Automatic Comforter Loading

  • The Robo Quilter is highly automated and the most user-friendly machine available on the market today.
  • Designed with the operator’s ergonomic needs in mind, the operator simply attaches the leading edge of the quilt.
  • The product automatically indexes into the sewing position.
  • The product is measured, and the product gripper mechanisms adjust for seize changes automatically.
  • The grippers then automatically grip and stretch the product, preparing it for quilting.
  • Due to the machine’s extensive automation, depending upon the pattern, one operator can easily run multiple machines.

 

Sewhead Mechanics

  • Many different sewheads are available.
  • Sew speeds reach 4,500 SPM.
  • Gantry transport speed reaches 1,000 IPM.
  • Standard frame size 120” x 110.”

 

Completed comforter Load Sequence

  • After the product is indexed into the sewing position, the quilt cycle can begin.
  • The machine automatically backtacks at the start and finish of the pattern.
  • Many different patterns are available – from simple continuous to complex tack and jump.
  • When tack and jump is utilized, the Robo Quilter automatically backtacks and thread trims at every start and stop.
  • After the sewing cycle, the product is automatically indexed and folded in half so the operator can remove it effortlessly.

 

Automatic Bobbin Changer

  • Robo Quilter is the only machine available with a fully automatic bobbin changer.
  • The machine keeps track of the number of products that can be sewn per bobbin.
  • Every time a bobbin is fully utilized, the machine will automatically remove and discard the empty bobbin while inserting a new bobbin.
  • The changer holds up to 8 bobbins.
  • When the carousel is emptied, the operator can quickly and easily replace it with a full one.

 

Color Touch Screen Operator Interface

  • The Robo Quilter is equipped with an extremely user-friendly color touch screen operator interface.
  • The programming computer is a standard PC using a Windows 10 IoT embedded operating system.
  • Standard CAD systems are available for pattern generation.
  • A consistent stitch length is produced under all sewing conditions.
  • Production data is available.

Precision Engineered

  • ABM’s expert team of engineers has spent many hours designing and testing the mechanisms utilized on the Robo Quilter.
  • The Robo’s gantry robot design utilizes precision-machined linear ball bearing guideways for all axis of motion.
  • Due to rigorous stress analysis, we’ve created the most advanced and efficient system available today.

 

 Quality

  • ABM International, Inc is a vertically integrated manufacturer with in-house design, programming, welding/fabricating, machining and assembly.
  • With over 70 years of experience in manufacturing quilting machines, our highly trained experts staff consistently delivers the quality our customers deserve.

 

In House Machine Design

  • ABM’s highly trained engineering design team anxiously awaits your projects.
  • We are available 24 hours a day for customer service, so you can rest well at night!

 

Technical Data

  • Windows 10 Embedded IoT Pentium-based PC
  • 128GB Hard Drive
  • USB 3.0
  • Max, material size 120” x 110”
  • Max. sewing line 128” x 128”
  • Max. axis speed 1,000 IPM
  • Max. sewing speed 4,500 SPM
  • Machine weight 10,500 lbs.
  • 220 Volts Three phase, 20 amps
  • 100 PSI at 2.5 CFM
  • Floor space 5’ x 17’